Standard Stopple Plugging Prochedure

Stopple plugging enables temporary isolation of pipeline sections without shutdown, allowing maintenance or modification activities to proceed safely.

1. System Installation

Initial setup includes:

  • Installation of bypass split tees
  • Installation of plugging tees
  • Assembly of sandwich valves
  • Installation of tapping machines for bypass connection

Hot tapping is performed on bypass lines to establish flow diversion.

2. Flow Diversion

  • Bypass valves opened
  • Pipeline content redirected through bypass system
  • Main pipeline section safely isolated

This stage maintains uninterrupted operation of the system.

3. Plugging Operation

  • Stopple cutter hot tapping performed
  • Plugging machine installed on sandwich valve
  • Plugging head inserted and sealing element engaged
  • Pressure equalization completed
  • Leak verification conducted prior to intervention work

The isolated section is now safe for repair, replacement, or modification.

4. Restoration Process

After work completion:

  • Pipeline section refilled and pressure equalized
  • Plugging head retracted
  • Main line returned to active service
  • Bypass system dismantled
  • Blind flanges installed

Pipeline operation resumes under normal conditions without production shutdown.

Scroll to Top